Torches & accessoriesRef. HPT-T50-301 … 454
SCORPION TR500
500 A gas-cooled MIG/MAG torch
Maximum power for heavy-duty work.
- 500A
- Current on CO₂
- 60%
- Duty cycle
- 4.5m
- Max length
01 / Overview
Maximum power for heavy-duty work.
500 A on CO₂ · 400 A on mixed gas. 45° or 60° neck.
Two neck angles and 9.5 to 19 mm copper or brass nozzles. Four connector types and 3.0, 3.5 or 4.5 m cables.
HELIOS · SCORPION
Model
SCORPION TR500
Reference
HPT-T50-301 … 454
Family
Torches & accessories
Sheet / Rev.
01 / A
Data from the official HELIOS datasheet. Subject to continuous improvement.
02 / Technical sheet
Technical sheet
60%
Duty cycle
Electrical
3- Current on CO₂
- 500 A
- Current on mixed gas
- 400 A
- Duty cycle
- 60 %
01
02
03
Process & control
1- Wire size
- 1.0 – 2.4 mm
04
Physical & environment
2- Cooling
- Gas
- Length
- 3.0 · 3.5 · 4.5 m
05
06
Other data
1- Connectors
- Euro · Miller · Tweco · Lincoln
07
Spare parts
Exploded view & spare parts
Position number in the drawing, HELIOS part number and description of each part.
1234567899-1
10-110-210-310-410-510-611-111-211-511-611-311-411-711-911-812-11314-114-2| Pos. | Part no. | Description |
|---|---|---|
| 1 | HPM-T50-N01 | Nozzle 1/2" 1/4" recess, copper |
| 1 | HPM-T50-N02 | Nozzle 3/4" 1/4" recess, copper |
| 1 | HPM-T50-N03 | Nozzle 5/8" 1/4" recess, copper |
| 1 | HPM-T50-N04 | Nozzle 1/2" 1/8" recess, copper |
| 1 | HPM-T50-N05 | Nozzle 5/8" 1/8" recess, copper |
| 1 | HPM-T50-N06 | Nozzle 3/4" 1/8" recess, copper |
| 1 | HPM-T50-N07 | Nozzle 5/8" 1/4" recess, brass |
| 1 | HPM-T50-N08 | Nozzle 3/4" 1/8" recess, brass |
| 1 | HPM-T50-N09 | Nozzle 5/8" 1/8" recess, brass |
| 1 | HPM-T50-N10 | Nozzle 5/8" flush bottleneck, copper |
| 1 | HPM-T50-N11 | Nozzle 5/8" 1/8" stick-out, brass |
| 1 | HPM-T50-N12 | Nozzle 5/8" 1/8" recess, copper (81) |
| 2 | HPM-T50-T08 | Contact tip ø0.8 mm |
| 2 | HPM-T50-T09 | Contact tip ø0.9 mm |
| 2 | HPM-T50-T10 | Contact tip ø1.0 mm |
| 2 | HPM-T50-T12 | Contact tip ø1.2 mm |
| 2 | HPM-T50-T14 | Contact tip ø1.4 mm |
| 2 | HPM-T50-T16 | Contact tip ø1.6 mm |
| 2 | HPM-T50-T20 | Contact tip ø2.0 mm |
| 2 | HPM-T50-T24 | Contact tip ø2.4 mm |
| 3 | HPM-T50-D01 | Heavy-duty retaining head |
| 3 | HPM-T50-D02 | Heavy-duty robotic retaining head |
| 3 | HPM-T50-D03 | Dual-taper heavy-duty retaining head |
| 3 | HPM-T50-D04 | Dual-taper heavy-duty robotic retaining head |
| 5 | HPM-T50-K45 | Swan neck 45° |
| 5 | HPM-T50-K60 | Swan neck 60° |
| 4 | HPM-T30-I01 | Neck insulator |
| 6 | HPM-T30-F01 | Neck locating ring |
| 7 | HPM-T40-E01 | End fitting |
| 8 | HPM-T40-P01 | Cone nut |
| 9 | HPM-T30-G01 | Front handle |
| 9-1 | HPM-T30-S01 | Trigger housing / switch |
| 10-1 | HPM-S25-J01 | Cable ball joint + support spring, large |
| 10-2 | HPM-T30-G02 | Rear handle |
| 10-3 | HPM-E40-P01 | Rear connector nut |
| 10-4 | HPM-M36-E01 | Euro central connector |
| 10-5 | HPM-T30-L10 | Red liner 1.2–1.6 mm, 3.0 m (10 ft) |
| 10-5 | HPM-T30-L15 | Red liner 1.2–1.6 mm, 4.5 m (15 ft) |
| 10-5 | HPM-T30-L25 | Red liner 1.2–1.6 mm, 7.5 m (25 ft) |
| 10-6 | HPM-S25-E02 | Euro conduit cap |
| 11-1 | HPM-S25-J01 | Cable ball joint + support spring, large |
| 11-2 | HPM-S25-G02 | Rear handle (with hole) |
| 11-3 | HPM-S25-C01 | Miller control wire and plug |
| 11-4 | HPM-S25-C02 | Lincoln control wire and plug |
| 11-5 | HPM-S25-E03 | Tweco central connector |
| 11-6 | HPM-T30-L31 | Tweco liner 0.8–1.2 mm, 4.5 m |
| 11-7 | HPM-S25-E04 | Miller central connector |
| 11-8 | HPM-S25-E05 | Wire guide assembly only |
| 11-9 | HPM-T30-L32 | Miller liner |
| 12-1 | HPM-T30-G03 | Rear case, direct plug style |
| 13 | HPM-T30-E02 | Lincoln central connector |
| 14-1 | HPM-T30-C03 | Miller control wire, direct plug |
| 14-2 | HPM-T30-C04 | Lincoln control wire, direct plug |
| Part no. | Complete torches | |
|---|---|---|
| HPT-T50-301 | TR500 torch, 3.0 m, Euro connector | |
| HPT-T50-302 | TR500 torch, 3.0 m, Miller connector | |
| HPT-T50-303 | TR500 torch, 3.0 m, Tweco connector | |
| HPT-T50-304 | TR500 torch, 3.0 m, Lincoln connector | |
| HPT-T50-351 | TR500 torch, 3.5 m, Euro connector | |
| HPT-T50-352 | TR500 torch, 3.5 m, Miller connector | |
| HPT-T50-353 | TR500 torch, 3.5 m, Tweco connector | |
| HPT-T50-354 | TR500 torch, 3.5 m, Lincoln connector | |
| HPT-T50-451 | TR500 torch, 4.5 m, Euro connector | |
| HPT-T50-452 | TR500 torch, 4.5 m, Miller connector | |
| HPT-T50-453 | TR500 torch, 4.5 m, Tweco connector | |
| HPT-T50-454 | TR500 torch, 4.5 m, Lincoln connector |
PDF datasheet
Take the full datasheet with you
A PDF with the photo, every figure and this machine's QR code, in HELIOS's own design and with its own document ID so you always know which revision you are holding.
