





VIPER 5000
Industrial double-pulse MIG power source with DSP control
100% duty cycle at 40 °C
- 500A
- Max current
- 100%
- Duty at 40 °C
- 16
- Memories
01 / Overview
100% duty cycle at 40 °C
The HELIOS VIPER 5000 was developed for the most demanding industrial environments, where reliability and continuous performance are essential. It offers a 100% duty cycle at 40 °C, ensuring stable operation even in harsh thermal conditions and high-load shifts.
Its double-pulse MIG technology and 100% digital DSP control — the fastest digital control ever created by HELIOS — deliver precise arc management, greater stability, better penetration and superior weld quality on every material, aluminium included.
With 16 memories and robot communication over MODBUS, DeviceNet and Ethernet, the VIPER 5000 is the ideal tool for heavy fabrication, structural steel, shipyards and intensive industrial maintenance.

Model
VIPER 5000
Reference
HPV-500
Family
Multiprocess MIG
Sheet / Rev.
01 / A
Data from the official HELIOS datasheet. Subject to continuous improvement.
02 / Technical sheet
Technical sheet
Current range
30–500A
100%
Duty cycle
85V
Open-circuit voltage
Weight
50kg
Electrical
7- Current range
- 30 – 500 A
- Output current
- DC
- Input power
- 220 V · 50/60 Hz · 3PH
- Duty cycle
- 100% @ 40 °C
- Voltage range
- 12 – 45 V
- Open-circuit voltage (OCV)
- 85 V
- Voltage reduction device (VRD)
- ✓
Process & control
4- Processes
- MIG-MAG / FCAW / MMA / TIG Lift
- Memories
- 16
- Arc control
- HYPER ARC
- Display
- LED
Physical & environment
3- Weight
- 50 kg
- Dimensions
- 650 × 300 × 575 mm
- Protection rating
- IP21S
Other data
2- MIG arc modes
- Short circuit / Pulse / Double pulse
- Robot communication
- MODBUS · DeviceNet · Ethernet
PDF datasheet
Take the full datasheet with you
A PDF with the photo, every figure and this machine's QR code, in HELIOS's own design and with its own document ID so you always know which revision you are holding.
Knowledge centre
Technical guides for this machine
04 / Related













